"This may be as important as the solution issue...not sure yet."
yes it is. my first unit had 4 high freq transducers until they finally died
replacement was nearly as much as a new machine so i bought an elma
http://www.elma-ultrasonic.com/en/products/ultrasonic-units/elmasonic-s/elmasonic-s100h.html
factory refurbished from my dealer in san antonio
much lower frequency transducers
difference is night and day, works much quicker than the old one
$450. i feel like i stole it 8)
(they've got one big enough to drop cases into
but $3k is a bit more than the budget allows)
heater much stronger, too
i used to use a pinch of soda in the bath to help the detergent
if the solution is too hot the alloy bodies get turned a dark grey

too hot and too alkaline
switched to a couple capfuls of b-12 carb cleaner instead of soda
bodies came out sparkling
the greyed body will get soda blasted then run through warm soapy water in the tank
and see if that takes the grey out before resorting to something more radical