breganzane
Hero member
- Location
- NSW Australia
Hi @Fitz ,Hello all, I have an early 750 SF. The exhaust has the balance pipes between the downpipes. Is the system in two or three peices?
The balance pipe pulled out of the LH side but is seriously stuck int the RH pipe
I want to have them re-chromed but I don't want to damage them trying to dismantle something that shouldn't be taken apart
I fixed up a local fella's early SF with that type of exhaust. I found that the link pipe was stuck hard in both sides. The geometry is such that you can't remove the exhaust with it all in one piece, since the ports poke outwards. The link was requiring rechroming anyway, and is just a straight piece of tube so I cut the link pipe in half (hint, cut it in the middle if you have to, it gives more options for extraction of the stubs.

The pipes were actually in pretty good original nik (1-owner bike) and came up fine with a polish. Replicas are always a bit of a crapshoot (usually wrong shape or don't quite fit) so stick with original if at all possible. And if not, then I'll have your originals!
I tried lots of soaking in various oils etc, tried heat (though didn't want to wreck the chrome on the headers) and even turned up a bung and welded it into the cut tube, welded a bar onto that to use as a lever etc. All to no avail the link pipe ends were rusted hard in.
In the end I cut it just past the header socket and used a die grinder to scallop the inside of the link tube till I could collapse it inwards with some carefully directed violence.

The socket then cleaned out with a small flap wheel on the die grinder and a new link tube made up. Didn't take all that long once I'd decided I had to destroy the link pipe, and saved the original headers for direct re-use.
Hey @piranha-bro2 - you've taken 'lightened bottom end' a bit far there mate!Ha! You can!! That pic is the build phase. Finished product has everything black ceramicked except the parallel stainless muffler section. Yes, Cam, removable reverse cone and baffles for repacking or trying different baffle profiles. This is what it looks like finished.