q1 oft the case the pole face pull out at different lengths, making the actual ideal combined gaps at 0,25m/m hit and miss, ie front gap might be larger than the rear pole face, Really if you want to retain VR pups, then TEC single pole VR's from crashed ZZR GPX Kwaka learner bikes are far superior and work with the BTZ module, ( i will ) post a pic if able...Well, the plot thickens...
Last night I made my way to the garage just to check on the TEAG, which, if I understand correctly, is the combined gap between the 2 pick-up "contacts" and the rotor magnet.
It seems the outer pick-up is actually HITTING the rotor, on all 3 sensors. The inner "contact" seems to have clearance but I couldn't measure it with the tools I had at hand. What's more, the wire insulation on at least two of the pick-ups is crumbling exposing (not yet corroded) bare wire. Since those affect both when and if the plugs fire, it's amazing it is running at all!
Question 1:
Am I right in thinking that the COMBINED gap of the two sensors should be ≥ 0.25mm? If so, does it matter how that's split front to back?
Question 2:
How the %^& do you adjust the gap? It *seems* that the head of the allen bolts that secure the sensors butt up against the plastic part of them so that they CAN'T be pushed back to provide clearance for the outer "contact". Short of some convoluted shimming that I doubt would hold even if I did get it to work, I can't see any way to adjust the gaps.
IS this a fixable issue or should I just scrap the whole system and replace it? I wrote Wolfgang Haerter last night about a new ignition system but haven't heard back yet.
TIA for your thoughts.
-Danny
q2. There is enough free play in the setting fasteners to adjust the gap. Though as the engine warms the pole faces pull in towards the impulse cam, all a waste of time really, fix one problem get another.... stump up for a proper ignition and all you need do is work on the carbies, if or as required. BTW all these issues your seeing for the first time are very old news to the many here.... cold comfort as that may be... a smile here.
HTH j.