Fork seals (38mm Marzocchis): 2 x 7mm or 1 x 10mm?

Ventodue

Hero member
Location
France
Sorry guys, but just remind me:

What's generally considered preferable these days: 2x7mm as per original or 1x10mm (+spacer).

(The 10mm I can get here easy enuf, the 7mms I'll need to hunt around for, it seems.  Keith, you got any?)

TIA & ciao

Craig
 
Cyriel

Yes, the 7mm seals are easy to get. You only really need 1 on each side, use one of your old seals (with the sealing lip removed) as a cheap but perfectly adequate spacer, and you'll reduce stiction (and improve fork action) quite a lot. You can have that seal last forever if you put gaiters on the forks, but they do look a bit daggy. Fluorescent woven nylon ones from dirt bikes would do the same job and certainly make your bike easier to pick out in a lineup of identical Laverdas outside the pub :D.
And, try to get seals made for motorcycle forks. Many industrial seals are for sealing high pressures on a shaft with limited movement, so they "squeeze" the seal a lot harder than you need. Quite a few newer bikes do use the same sized seals as our old bangers, they're not too hard to find. I think I got Gold Wing ones last time (iirc).

Ken
 
Hi

I prepare the change of my fork tubes of my Jota. Wear, impact and leaking seals ... (this subject on the fork seals is timely !...).

Before dismounting, I wish your advices

I have a Jota of 1981 with Marzocchi 38 mm diameter

I read on Laverdamania that the tubes are 630 mm long, and the springs are 465 mm

Forks :

                                                                 tube length         Oil quantity                        Viscosity     Spring length
Ceriani: 35 mm (750>74, early triples)                   595mm               170cc                             25 to 35        485 mm  
Ceriani: 38 mm (750<74, 1000)                            595mm               200 cc (usine)
                                                                                            380 cc (recommand?)          5 to 10        505 mm  
Marzocchi: 38mm (1000>80)                               630mm               300cc                               5 to 10        465 mm  
Marzocchi: 38mm (1000 RGS, RGA, Corsa)             660mm               300cc      


Can you confirm  

Any advice for disassembly and reassembly and where to find tubes is welcome

Regards

Xavier


 
mcnicol said:
Yes, the 7mm seals are easy to get.

Not from the bike shops round here, they're not, Ken  :D.  10mm, no probs.  7mm, and they look at me as if I've just asked for something dirty ...

Ciao

Craig
 
Xavier

For dismantling, Marzocchis are easy. Take the wheel and mudguard off, leave the forks in the yokes until you take the fork caps out, drain the oil, and remove the M6 Allen bolt in the bottom of each slider (it helps to use an air gun sometimes). Then the sliders come off, the damper rods are held in place by circlips. That's about it.

And where to find tubes, Wolfgang Haerter had new ones a while ago, Andy Wagner, maybe Slaters or Keith Nairn, OCT. Tarozzi makes them (some people have said they don't fit well, though) also Forking by Frank in Illinois http://www.frankmain.qpg.com/ are very highly recommended and cheaper than Tarozzi. Why do you need new tubes? If yours are worn or rusty you should get them hard chromed and ground to size.

Ken
 
Ventodue said:
mcnicol said:
Yes, the 7mm seals are easy to get.
Not from the bike shops round here, they're not, Ken  :D.  10mm, no probs.  7mm, and they look at me as if I've just asked for something dirty ...
Craig

Try Aprilia part # 1057071, Ducati part # 079537367, Moto Guzzi also sells them but I couldn't get a number. You're right, 38x50x7mm fork seals were hard to find, but 38x50x8mm are common in dirt bikes, I think they're what I used. There's enough slop in the circlip groove to allow the clip to seat positively even with 1mm thicker seal stack (if you use an old seal as a spacer), but frankly the seals fit so tightly you could probably get by with just 1 seal (8 or 10mm) inserted to just below the circlip groove.
I had a 650 Yamaha once that didn't even have a circlip groove. But the seals did blow out of the sliders on extremely rough roads.

Ken
 
mcnicol said:
Xavier

For dismantling, Marzocchis are easy. Take the wheel and mudguard off, leave the forks in the yokes until you take the fork caps out, drain the oil, and remove the M6 Allen bolt in the bottom of each slider (it helps to use an air gun sometimes). Then the sliders come off, the damper rods are held in place by circlips. That's about it.

And where to find tubes, Wolfgang Haerter had new ones a while ago, Andy Wagner, maybe Slaters or Keith Nairn, OCT. Tarozzi makes them (some people have said they don't fit well, though) also Forking by Frank in Illinois http://www.frankmain.qpg.com/ are very highly recommended and cheaper than Tarozzi. Why do you need new tubes? If yours are worn or rusty you should get them hard chromed and ground to size.

Ken

Thanks Ken

I looked at Tarozzi, but the lenghts are different then the preconization of Laverdamania

The only I've found on Tarozzi website in 630 mm is for the 1000 SFC of 1990
LAVERDA 1000 SFC (Mod. Marzocchi) 1990  -  630 mm

Do you think that it's not a problem with a shorter tube for the geometry of the bike ?

Xavier
 
mcnicol said:
Xavier

Why do you need new tubes? If yours are worn or rusty you should get them hard chromed and ground to size.

Ken

Hi

I looked at to hard chromed the tubes. But it's very expensive here in France

I've found some sellers like Bihr Racing who sell tubes for 1000 Laverda 1975 at a reasonable price. But the tubes are 595 mm length ...
http://www.bihr.eu/productdetails.aspx?sku=770424&cat=BDM&typ=Bihr&st=Vehicle&v=26314&vt=2&vtm=34&vcy=1000&vy=1975&vn=1000+JOTA

Hence also my previous question on the effect of shorter tubes on the balance of the bike

Regards

Xavier
 
Xavier

A lot of people have commented here that dropping the forks by up to 30mm and making the rear shocks longer really helps the handling of these old bikes. Remember, if you drop the front of the bike 30mm you may start to have ground clearance problems, and if you buy the shorter tubes you will not be able to raise the front back up if you decide you want to.
Try the dealers I mentioned, plus maybe Gijs van Dijk and Guiseppe Andrighetto. Do try an email to Forking by Frank, even with freight and customs I think you'll find their price is competitive (especially with the devalued US dollar :() and their quality is very high.

Ken
 
Xav
Wolfie has them, Darty just bought some for the 1200, 630mm, correct size and much cheaper than anyone else

We pulled them apart yesterday and there is scoring on the bottom of the dampning rods, from our deductions was from the circlip being a little proud in the yoke, nothing a little filing on the clip wont fix

anyone else have this problem?

 
Ventodue said:
mcnicol said:
Yes, the 7mm seals are easy to get.

Not from the bike shops round here, they're not, Ken   :D.   10mm, no probs.  7mm, and they look at me as if I've just asked for something dirty ...

Ciao

Craig

Any number of online ducati dealers stock them and will post worldwide.

e.g. http://shop.bevelheaven.com/detail.aspx?ID=221
 
mcnicol said:
Xavier

A lot of people have commented here that dropping the forks by up to 30mm and making the rear shocks longer really helps the handling of these old bikes. Remember, if you drop the front of the bike 30mm you may start to have ground clearance problems, and if you buy the shorter tubes you will not be able to raise the front back up if you decide you want to.
Try the dealers I mentioned, plus maybe Gijs van Dijk and Guiseppe Andrighetto. Do try an email to Forking by Frank, even with freight and customs I think you'll find their price is competitive (especially with the devalued US dollar :() and their quality is very high.

Ken
Cosi said:
Xav
Wolfie has them, Darty just bought some for the 1200, 630mm, correct size and much cheaper than anyone else

We pulled them apart yesterday and there is scoring on the bottom of the dampning rods, from our deductions was from the circlip being a little proud in the yoke, nothing a little filing on the clip wont fix

anyone else have this problem?

OK, I see ...

I had a doubt but you confirm of what I thought about changing the lengthes of tubes.

The lip seals of my fork flees. As long as to change them, and seen the state of my tubes I intend to put back all this for new

Have a good day

Xavier
 
OCT should have them, too, at reasonable prices. www.octeam.de. They also have the according seals to go with.

If you want something real good, www.hh-racetech.de do a complete change of your forks to a cartridge system with preload, rebound and compression damping, all adjustable from the top. Forks work WAY better... That combined with some nice shocks from YSS, and your bike turns quicker than ever with way more control and feedback. Comes at a price though... (Fork upgrade is about 700? plus shipping, Shocks are about 450? roughly). But an investment that really pays off if you have the money on hand (as it always should be with a hobby... ;)
 
Davo said:
Any number of online ducati dealers stock them and will post worldwide, e.g. http://shop.bevelheaven.com/detail.aspx?ID=221

mcnicol said:
Try Aprilia part # 1057071, Ducati part # 079537367, Moto Guzzi also sells them but I couldn't get a number. You're right, 38x50x7mm fork seals were hard to find ...

Ta guys.  Yeh, cheers Davo - I did know Steve Allen had 'em.  However, Curious of Glasgow is now sending me some, so we've managed to 'Keep Things in the (Laverda) Family'  ;) ...

P.s  I've now found an Ariete part ref for 38x50x7 fork seals: it's ARI. 029.  And seeing as it's most likely Ariete who made them in the first place ...

Ciao

Craig
 
Laverdalothar said:
OCT should have them, too, at reasonable prices. www.octeam.de. They also have the according seals to go with.

If you want something real good, www.hh-racetech.de do a complete change of your forks to a cartridge system with preload, rebound and compression damping, all adjustable from the top. Forks work WAY better... That combined with some nice shocks from YSS, and your bike turns quicker than ever with way more control and feedback. Comes at a price though... (Fork upgrade is about 700? plus shipping, Shocks are about 450? roughly). But an investment that really pays off if you have the money on hand (as it always should be with a hobby... ;)

Hi Lothar

Your advice are wise. My hobbys are full, but my hands are dry  :D

I am more in the choice to keep my motorcycle in the technical integrity of its vintage wine (year ?)

My Marzocchi are superb, and the original fork is perfect for my driving

The transformations which I bring to my motorcycle are more to enhance the reliability and his usage easy to quotidient (DMC2, intelligent side stand and some light modifications).

I am not a relentless of the strictly "origin", but overall my bike is close to his presentation of those years.

And I like driving with her old-fashioned perfumes  :D

Bonne journ?e ? toi

Xavier


 
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