I discovered a limitation of polypropylene fuel hose yesterday. I hadn't ridden the Jota for a while, so I went for a short blast to blow the cobwebs out. As soon as I parked it and got off, there was smoke coming off the right side of the engine. It was fuel dribbling from the right tap and boiling off the hot engine. I quickly turned the taps off and waited for it stop looking like a potential fireball waiting for an ignition source. After a few minutes the fuel had evaporated away, and I went to investigate.
I found that the polypropylene fuel hose was cracked just at the end of the tap spigot. There was plenty of length in the hose, so I figured I'd undo the hose clamp, take the hose off, cut the damaged bit off the end and re-connect it. That plan was abandoned when I pulled the hose off the tap spigot and it fell apart in my hands (the hose, not the spigot).
Polypropylene hose doesn't go hard like the other type of clear hose (polyethylene?). The hose was still nice and supple, but it had gone as weak as wet tissue paper. It just crumbled apart in my hands.
That piece of hose has been on the bike since I fitted the Mikuni carbs in 2013, so 10 years. Oddly enough the hose on the left side seems to be relatively OK. At least it came off the tap spigot without falling apart. I'll have a closer look when I replace it in the next few days. The bike gets parked in the garage with the right side towards a window, so it gets exposed to a marginally higher light level of natural light than the left side. It's not in direct sunlight though. It's only diffuse light bouncing off the walls of the garage. And I'd have thought the window glass would filter out most of the UV anyway.
Maybe the degradation of the plastic is a combination of exposure to fuel and UV light. It might also have something to do with fuel additives I've tried over the years, including a brief flirtation with octane booster, Castrol R as an upper cylinder lube, and acetone as a surfactant (surface tension reduction agent recommended by Phil Irving to aid fuel vaporisation). Those additives were only in very low concentrations though.
Anyway, the message from this experience is for anyone who uses polypropylene fuel hoses: check their condition from time to time.
My mistake was fitting them and forgetting about them for 10 years. I'd suggest giving them a good hard tweak occasionally to make sure they're not about to fall apart. Or perhaps a safer policy would be to replace them every few years as a regular maintenance item.
I still have some of the same 10-year-old hose that I cut the fuel hoses for my bike from. It appears to be in perfectly good condition. It's still quite strong under tension while also flexible and supple. That would tend to confirm that the failure of the hose on the bike is related to the conditions it's exposed to while in use, rather than its age. I don't have any reservations about using that same hose to make new fuel lines for the bike. I just won't leave them on there for so long.
