The union at the clutch end must be screwed tight to the bottom of the threaded hole, not sealed at the cover with a copper washer. This prevents fluid from escaping between the cover itself and the pressed-in hydraulic cylinder, which can cause the cover to fail. This is in fact a factory design flaw... Luigi strikes again!
The early hydraulic covers have a pressed-in cylinder, old contaminated fluid that gets between cover and cylinder can(will!) cause corrosion, which can severely weaken the cover.
The later 120?-type covers do not have the pressed-in cylinder, these can safely be sealed with a copper washer.
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