Jota fork alignment

PeteK

New member
Location
Milton Keynes
Over winter, I had the front forks rechromed and rebuilt for my 1978 Jota by Philpotts in Luton and a mighty fine job they did. First ride today after reassembling the bike and two problems. I can feel a definite weave around 30-40mph, although not evident at higher speeds and I have a leak on one stantion. Looking at the leaking fork, the leak is to the rear side of the seal and the front side shows some heavy polishing marks, so although ll looks OK, I wonder if the forks are properly aligned? Anyone able to suggest best way to check / align? Thanks Pete K
 
Bars off, fork caps out (and springs, if you like), support under the motor/frame and with everything bolted up move the wheel/slider assembly through its full travel and let it drop. It could be binding caused by spacer location in the front axle, a twist in the triple clamps etc. You can also remove the wheel, guard and calipers and try each leg individually to ensure there's no nasty stiction.

There is a thread somewhere explaining the best way to set up all the pinch bolts, axle, front guard and wheel to achieve minimum binding. The leak  sounds like a dodgy seal? But I assume they're new? 
 
Did it have telltale wear marks before you had them chromed? If they were very old then the wear you see now would have been completely through the chrome. If you haven't changed anything else you might have tightened them a bit out of true. If the stanchions slid straight into the triple clamps without you having to tweak the top clamp to get them in they are most likely straight, the way to check is with two straight edges (steel rulers) as far apart as possible on them (as they sit in the triple clamps), one near the top and one down the bottom, an eye check across the two edges will easily show up the slightest  discrepancy.
Any time I assemble a front end (even a wheel out) I fit everything - callipers, axle bolt, pinch bolts - just nipped lightly up, then take the bike off the stand and bounce the front end hard a few times against the front brake, to let everything sit where it wants to, then tighten it fully. I would try this before I start stripping it down. If you do decide to strip it, check if the sliders are very free to slide up and down the stanchions with everything attached to them (wheel, guard etc all tight in place) without the springs in place and the oil drained.
A slight weave sounds more like over tightened headstem bearings, or worn ones, but could of course be many things.
 
Tippie said:
Did it have telltale wear marks before you had them chromed? If they were very old then the wear you see now would have been completely through the chrome. If you haven't changed anything else you might have tightened them a bit out of true. If the stanchions slid straight into the triple clamps without you having to tweak the top clamp to get them in they are most likely straight, the way to check is with two straight edges (steel rulers) as far apart as possible on them (as they sit in the triple clamps), one near the top and one down the bottom, an eye check across the two edges will easily show up the slightest  discrepancy.
Any time I assemble a front end (even a wheel out) I fit everything - callipers, axle bolt, pinch bolts - just nipped lightly up, then take the bike off the stand and bounce the front end hard a few times against the front brake, to let everything sit where it wants to, then tighten it fully. I would try this before I start stripping it down. If you do decide to strip it, check if the sliders are very free to slide up and down the stanchions with everything attached to them (wheel, guard etc all tight in place) without the springs in place and the oil drained.
A slight weave sounds more like over tightened headstem bearings, or worn ones, but could of course be many things.

Thanks for your help. I have slackened everything off, bounced the front end a few times and retightened and all looks good. You?re right, I did have the head bearings a tad tight. The oil leak looks to be just a faulty seal, so easy to sort. I spoke with Philpotts and they said polishing is quite normal as the refurbished stanchions (got it right this time) bed in. Not road tested yet, but will in next few days. Thanks for pointing me in the right direction.
 
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