Large Bore Collector Boxes for 1000/1200 180 models, 120 Jota, RGA/RGS/SFC1000

a14rgs

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Location
Wiltshire, UK
To complement his excellent chromed steel silencers for 120 and 180 models, Malcolm Cox is now manufacturing new collector boxes in various finishes to factory spec., as follows:

"These collector boxes are manufactured by Cox Engineering Laverda (1978) in high grade mild steel.

It is the large bore collector box which allows the engine to breath better and will give optimum performance.
We have not tried to improve on the Laverda Factory designed item, we have copied it exactly.

Here's a picture of an original factory collector box (top), with a new chrome one (bottom):
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It has been designed and produced identical to the original factory component, except we have used a slightly thicker gauge materials all round.

This will make the collector box last longer, and there will be less chance of failure, unlike the stainless steel ones available elsewhere, well documented,  which all crack given time due to ill fitting, poor design, wrong shape, wrong grade materials which are too thin, and the work hardening due to the hot/cold process which makes them brittle.

To accomodate everyone we have produced them in various finishes so whether you are restoring, racing or for a roadbike we have the choice to suit your requirements.
If you require another finish we should be able to do it to order.

For the 120 degree models we have also designed and produced a "Jota" large bore collector box, it is a direct replacement for the factory item, but will allow the engine to breath better than the standard component.

All collectors are a direct factory replacement, so all original downpipes and silencers will fit.

Here is a new collector box in component form:
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Both 120 & 180 Collectors carry the Factory Part Numbers.

The 1000/1200 models use  63-513-085.
The 120 Jota is also 63-513-085.

RGS/RGA and SFC 1000 models  use 63-513-191.

180 (plus 120 Jota) part number:
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- and 120 part number:
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1) Bright Chromium Plated....

As with our Jota silencers we use the triplex plating process. This process is polished first, then copper plated, nickel plated and finally bright chrome plated. This process is more expensive, but will offer better protection against rust, and a deeper finish.
Although our plating is a very high quality, this finish is not a "fit and forget" as it is difficult to maintain under the engine particulary with bad weather conditions.
Price = ?163.95

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2) VHT Black....

Very High Temperature Black (VHT) is the most economical in our range, we offer this for some who race so finish is unimportant, there are those who apply this finish to the silencers as well for a different look.

The collector box is first degreased then grit blasted to give a key for the finish.
Once applied it is baked in an oven at 220 degrees to cure, it will then withstand up to 650 degrees. It is not very resilient to rust, but can easily and  cheaply be re-finished if necessary.
Price = ?143.95

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3) Dip Galvanised Finish.

Hot dip Galvanising is the finish you can "Fit and Forget" application. It is the most popular and economical in the range. We have used this finish for 35 years and it has proven to last for many years.
The process dips the collector in moulten galv, this covers both the inside and outside, this is why it's protection is so good. Heat does not effect the finish, so is perfect for the application.
Price = ?153.95

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4) Dull Nickel Chrome.

This finish is designed to replicate the original Factory finish. It is a plated finish without the metal polishing in bright chrome.
It is particulary used in restorations where the restorer wants to replicate the original factory finish.
The collector is lightly sand blasted then copper plated, then nickel plated for a longer time than normal to give maximum protection. Like the bright chrome it will take looking after under the engine, but all the originals rusted within weeks from new!
With care it will last for longer than bright chrome, but is not a "fit and forget".
Price =  ?158.95

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5)  Ceramic Coating.

This is a premium finish which is a "Fit and Forget" application for under the engine. It has several advantages over all the other finishes.
It protects against corrosion internally and externally. It offers high thermal performance and significantly lower exhaust surface tempertures.
We are informed it has a lifespan of approx 10 years depending on usage.
We are offering this finish in 2 main colours, Satin black and CermaKrome.
The Cermakrome is a silver finish, it is polished to obtain the bright finish which does look close to chrome, but with superb corrosion protection.
Price = ?197.95

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Shipping will be with UPS for all sales UK, Europe or Worldwide.
For UK it is ?10.00 and it is trackable and insured. Shipping rates outside the UK can be provided upon request.

Purchase from Cox Engineering Laverda
Alcester Heath Farm
Alcester Heath
Warwickshire
B49 5JJ
UK.
Email.... coxeng@gmx.com

Please always check availability prior to ordering.
 
The following comment is about the LAVERDA Design and not about the quality of work shown above or a persons reputation, work or character, please.

The Laverda collector design isn't really that good, which can be easily seen in the 2nd picture: it causes the air of the outer two cylinders to puls into the others downpipe. Though I understand the motivation of reproducing originial equipment with high quality (which is obviously the case here!!) and as close as possible to the original part, personally I would prefer a slightly improved design that allows better airflow and improves midrange torque by eliminating the drop between 3.500 and 4.700 that almost every Laverda with standard exhaust has. Especially, as this part is invisible 99% of the time.

Just my 2 cents and I hope I did not conflict with any forum rules or cause any other issues. Again, I appreciate the great afford and work as well as the investment that has been put into this  and the reproduction of the Jota-type exhausts!! My intention is just to give some positively intended suggestions.
 
Other types are available.
Here is one I bought from Wolfgang and used on POP.
It has a waisted design as it has a gradual taper at both inlet and exit ends of the collector.
The ones in Alan's pics look top quality and the finish looks superb.
 

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Might put one of those on the shelf, after my original one fell into myriad of pieces a few months ago, the price quoted to make one locally was about double that of the MC one. No doubt the stainless one will fall apart again after it's extra 2kg of weld put on......

 
Grant said:
Other types are available.
Here is one I bought from Wolfgang and used on POP.
It has a waisted design as it has a gradual taper at both inlet and exit ends of the collector.
The ones in Alan's pics look top quality and the finish looks superb.

I agree, the work looks top quality, it is just the original Laverda design I am refering to.

the one you have from Wolfgang looks much better, however, the rear part could have been improved by curved tubes instead of straight ones. Anything with an angle instead of a curve should be avoided in Exhaust designs...
 
I think they look top notch: I'll be taking two of the polished chrome ones and another pair of silencers.... 8) 8). Over here please Mal... :D :D
 
HI AL, just purchased a shiney chrome one for the sfc ;) not sure I agree with the theory that there are  better ones on the market or they make the bike go any better. only because there's no way I can us mine to its full potential anyway  :LOL:
good luck to Malcolm for yet more laverda bits best regards andy
 
Hi laverdas,

again, not criticizing anyone else here but the Laverda folks, who simply did not know better at that time or had to deal with compromises, such as emission rules or simply space for the main stand . But yes, there are better designs that work way better, however, mostly not available as a standard product. But I agree, this might be just for the ones that are looking for getting the maximum out of the engine. Normal road usage will maybe not show real differences. On my bikes though, both gained quite some torque in midrange (one did more than 15Nm) by optimizing the collector, which is just what I wanted to highlight for those who are looking for an improved midrange. For sure not the intention of this re-fabrication, which I understand and really do appreciate the great work and investment done here. items were not available and for sure find their customers, as more and more owners consider restoration to original state. Perfect parts for that, absolutely!! ;)
 
AndyW said:
I think they look top notch: I'll be taking two of the polished chrome ones and another pair of silencers.... 8) 8). Over here please Mal... :D :D

Arrived just over a week ago.. almost too good to put on a bike :o: bootiful. 8)

Thanks Mal.. :D :D
 
Mine arrived too in the slinky ceramic black.....I think it will join the Stradas bootifully done by Grant on the mantle pice ..at least until the rain stops!
 
Unfortunately my bootiful collector is way to short for my Keihan system and does not fit. Malcolm has been fair about this and will give a full refund no quibbles, but as he is to make 180 down pipes which may be longer than the Keihans and send a set to me no obligation, I will give that a go. Even the keihan collector is only just long enough...but very clearly longer than the original .
 
Sorry, meant to ask, has anyone else experienced this? A right pain since I imagine a lot of people with the s/ s collector would plan to replace with one of these steel ones, in whatever finish, to overcome the cracking issues, but it would seem from my experience that this will not be possible?..
 
Hello All
I took delivery of a very well packed set of chrome exhausts and a galvanized collector box for my 1980 Jota from Malcolm 2 weeks ago, fitted them this afternoon and am utterly delighted.
It took a little finagling to get the 3 downpipes in, otherwise all went very well.
Many Thanks to Malcolm for some excellent work in producing them.

May all your garages be warm
 
That's good news, but for those wanting to replace their S/s collector boxes, at least Keihan ones, this is not a solution, sadly as the quality and finish is great...it just doesn't fit! :(
 
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