Maxton magnesium forks

Dellortoman

Hero member
My mate Rick dropped his bike at Mac Park last weekend. It was a a pretty normal low-side fall on the left side in which he slid along on his arse and was unharmed. The bike (a Period 4 Guzzi) had a set of Maxton 38mm forks with fully adjustable cartridge internals. Rick opted for magnesium sliders rather than aluminium to reduce unsprung weight.

While the magnesium sliders are quite a bit lighter than the aluminium equivalent, it would appear that they're quite fragile. This is what the left slider looked like after he picked the bike up (ignore the grey bar in the foreground, it's the paddock stand). I've never seen a low-side drop do that to an aluminium fork slider. It's hard to tell what caused the break. There's no damage elsewhere on the fork leg, axle, disk or rim so it doesn't appear to have hit anything. Maybe it was just a shock from the steering hitting the stop. Who knows? The right leg was still intact.

broken fork leg.JPG

Mg has the advantage of being less dense (lighter for the same size) than Aluminium. But for the same cross sectional area, Mg is weaker. It appears that the Mg slider above was made from an identical mould as the aluminium version. Whereas to achieve the same strength as the aluminium slider it would have needed a thicker wall.

Ductility is a factor too. Mg is more brittle (or less ductile) than aluminium. A clout that might bend aluminium could shatter magnesium.

I'm not saying Maxton products are poorly made. Indeed, lightness may be more important than strength for racing. As long as it'll do the job when the bike is on its wheels, it's good enough. Race bikes are generally pretty fragile. Just look at how Alex Marquez's bike disintegrated at the Catalonia MotoGP. The forks worked well under normal racing conditions but failed during a reasonably gentle crash. That's fine if you have a generous racing budget or sponsorship, and can afford to replace expensive magnesium parts. But most normal weekend hobby racers don't have unlimited budgets. These Mg sliders were twice the price of aluminium alloy.

The above may be of relevance to anyone considering magnesium fork sliders. Treat them gently. I wouldn't recommend them for road use, or for racing if you're on a shoestring budget.
 
Bad luck for Rick Cam, glad he is relatively well.

Is not to say the break, under brakes perhaps, may have been what caused the fall in the first instance.

The section between the calliper mounts would be under pretty serious stress under braking, because any possible flex is being restricted by the calliper mounts.

I don’t have a doctorate in physics, nor am I a mechanic or an engineer …. just a hacks suggestion.
 
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Magnesium is also more prone to stress fractures (fatigue) under repeated cyclic loading ie under repeated heavy braking than aluminium alloy. So like for like with respect to stress/cycles, the fork legs should have been made thicker really
 
Maybe a set of those crash Ogry knobs, rubber doughnuts that fit on the ends of wheel axles, if it was caused by an impact. I would be fitting them to any race bike if it saved damage. Reminds me of missing the chance of riding my cousin's brand new Fireblade, he wrote it off in its first week of ownership. A gentle slide at 60kph that ended at your typical 100mm roadside concrete gutter that completely snapped the whole front end off the bike. Light but fragile.
 
It makes you wonder how there are tested- obviously a very low production run. My boss came back from California with 6 sets of the lightest mag wheels I’d ever seen. I fitted a set to a 209 bhp ZZR1100, we dynoed it and I went on a ten mile test ride - all good. Customer rode the bike home and about a quarter of the rim on one side broke off, he wobbled to a stop without falling off. Turns out these wheels were made by an outfit new to wheels & never tested. I know Honda wouldn’t let old mag race stuff go out of there hands- once it had done its job it was destroyed- entire bikes sometimes. Magnesium doesn’t age well either but I imagine these forks were fairly recent.
 
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