Numbers of Conrod Failure over the Years

Amazing how much damage a broken rod can inflict.
 

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Bit of broken casing jammed in the gearsets
 

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Fatigue fracture. Had been cracked half way through for a while, then went quickly as shown by the fracture striations
 

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Loose piston hit and bent the valves. Showing slightly open even though the rockers are loose on the cam.
 

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Hole in the front, also straight through the bottom.
 

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Finally smashed through to the gearbox side, hence the jammed gearbox. Finally coming to rest, jammed between the dipstick tube and the starter.
 

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Road registered track bike. Ex Croatian championship winning bike. 5th gear going into Tower at Croft when it let go and locked up!!!
My fault, 8500 rpm too much for 50 year old rods.
Lucky to glide to the outfield on a slick of oil without a tumble.
All fixable, except my underpants that went in the bin.
 
Are there any reports of Carrillo's or any other rods beside Laverda factory ones ever breaking? If there is some design flaw in our bikes causing undue stress on the rods, I would imagine even these may eventually go bang? But it may take a lot longer.
 
been trying really hard to break a Carrillo conrod for the last 5 years and not had any luck so far
though my race engines do not see the 4,000 +/- rev range very much either spending most of their time between 6,000 - 9,500 rpm
broke a lot of gearboxes though before we changed to the outrigger bearing set up

Darwin pits
 
I have to agree. A friend of mine who was a famous builder of Triumph race engines in the 1950's said if the engine did not explode as you crossed the finish line, you were not running it hard enough.

Guy in the middle. Name was AJ Lewis. He died a few years ago. Also was a mechanic for Maserati when they ran at Indianapolis in the 1940's
 

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I have to agree. A friend of mine who was a famous builder of Triumph race engines in the 1950's said if the engine did not explode as you crossed the finish line, you were not running it hard enough.
That quote might be OK for a factory race team with a bottomless pit of money and spare parts, but a bit facile if you're an average privateer on a limited budget who wants to compete in a series of races without having to rebuild the engine each time.

Anyway, that's exactly what Mike Hailwood's Ducati did in his now legendary IOM comeback in 1978.
To quote Steve Wynne (builder of Mike's bike) "the bottom bevel gear on the rear cylinder disintegrated just as Mike shut off to cross the finish line".
 
I thought that was Colin Chapman quote. Light enough to break just after the finish line. Hopefully not injuring the occupant, that last bit was mine.
 
Last broken Carillo I saw was a turbo'd1400 Kawasaki in a Radical sports racer car. New owner went the wrong way on the sequential shift - at peak revs in 2nd gear....
He was the sponsor of one of the sidecars I was doing the engines for so I got the job of building a replacement engine.

Basic difference car vs bike racing. I gave him a list - starting with "another 1400 engine please" then Rods and forged pistons etc etc...
Everything arrived asap airmail and courier. Remarkable. No quibbles on costs.
 
Here is the data from the connecting rod crack on the Jota 120°, frame no. LAV100018919, first registration 01.08.1982:
Mileage when connecting rod broke: 57,600 km. Happened while idling at approx. 4000 rpm during carburetor synchronization on the lift. The engine seems to have never been opened until then.
Engine ran perfectly before, mechanically smooth and had no oil consumption. There were no visible traces of a lack of oil.

In the cases described, I see an accumulation of cases on the middle connecting rod.

Maybe this is similar to the Ducati 500 parallel twins, where it was only discovered afterwards that the crankshafts had twisted during operation.
The engine could not be usedreliable above approx. 4000 rpm. Even an experienced Ducati racer (Egid Schwemmer) had given up trying to find the fault.

IMG_7663.JPG IMG_7849.JPG IMG_7845.JPG

Thomas aus LAU
 
Rob Munro threw two rods in very quick succession back in the mid ‘80s on his Monty. Not sure if they were standard or not, but he was racing the bike. He did have a tendency to rev them to 10+ though.
 
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