SFC Replica racing - Mallory Park

Gareth99

Full member
In 2021 I bought this SF750 off Phil Todd who tells me it was raced by David Isles back in the day and has some SFC bits in the engine and some SFC bodywork. We had some issues in the first few track days in 2021 with gear change and fuelling, but fettling over winter and a few weeks with Ged at GCS and she was ready to run in earnest.

The test day in March went okay but I was still having gear change issues, however the fuelling was better and she handles beautifully.

First race of the season was at a sunny but bitterly cold Mallory Park, and I'd entered in the pre-1972 under 750 drum brake series. Due to a small grid, we were paired up with Japanese sports, super sports and super bikes up to 1989 which made for some interesting laps at the end of the race as the GSXR1100s and VFR750s blasted past. The circuit used the bus stop chicane but not Edwinas so there was only one braking area into the hairpin, which suited me and my fear of drum brake fade well.

Race 1 went okay but it was the first race of the day and the track, tyres and rider were very cold. I was struggling to upshift from 3-4 on the left hander called Devils Elbow and kept losing time down the main straight as a result. Best time 1:08.

We messed about with gear linkage and set off for race 2, but the same problem existed. I was also having difficulty with the throttle as I was having to take two bites at it. Best time 1:08.

I'd entered the over 50s race which is always a blast as the only criteria is that the rider is (you guessed it!) over 50. Any bike is eligible. I'd changed the gear linkage again as I found that on the left hander I was leaning slightly off the bike, raising my right foot and the boot was riding on the gear lever, hence the lever never fully released between changes. I tried taking my foot off the peg each gearshift to make sure I'd left the gear lever alone, and it worked perfectly. Lap time came down to 1:06.5 as I got more woof down the main straight.

Sunday came around and I decided to open up the handlebars a bit, to make them flatter. I felt that the narrow angle of the bars twisted my wrist in a bit and I couldn't get full rotation of the throttle. It worked a treat but it did mean my left hand fouled the fairing at full lock as I hadn't got he adjustment just right. I could now get full throttle and all the gears I needed. Brilliant.

Race 3 was called and off went. I ended up battling with a guy on a VFR400 Honda and made up lots of ground round Gerrard's and the Esses but lost it all again under braking and on the straights. But it was fun nonetheless. I led coming out of the chicane and knew I could make it to the line in front of him but then I felt a wobble; like a deflating tyre. I was in 5th by this time and shut off just in time to let him past, and I wobbled precariously half was round Gerrard's where I stopped to find the swing arm nut had come off and the bolt had come out of the frame. A very very close call !

Easy fix, but as I watched the next race and waited for the rescue van the red flags came out and it became clear that there was a serious accident at the Esses. Sadly there was an incident on the first lap and a rider was killed, so the meeting came to a sad and premature end.

Best lap in race 3 was 1:05.6 so things are improving but still a long way to go. Cadwell next month.
 

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Oh that is really tragic to have a fatality at the race. Definitely not the way for the meeting to end.
It sounds like you are getting around the SF now, great to hear. It is almost imperative to use a quick action throttle and either cut down (as mine) or weaker springs. It makes it so much better and smoother for gear changes.
In cases where a swing-arm nut loosens it can be that the frame is biting on the swing-arm/bushes instead of the spindle, causing the bolt to rotate a bit thereby loosening the nut.
Great pic, that looks about as stop/go a corner as is to be found anywhere.
 
Hi Gareth,
Well Done, great to hear it is finally coming together.
Cadwell 14/15 May. I may ride up for the day , now that I'm not in full time employment!
By the way are you aware of a big Laverda gathering at Mallory 15/16/17 July FOTB . Laverda Corse in attendance. Chase Andy Jessop for info.
Again well done,
Andy
 
Shame about the way the weekend ended, but regrettably these things happen.
I’m glad you’re making progress with the bike, hopefully it will be fully sorted soon.
I had a test day at Jurby today and had my own set of gear selection problems on my Zane 750. No real issue going up through the box, but downshifting was an absolute nightmare of no gears or the wrong gear. But I suppose that’s what test days are for, finding issues.
FYI Andy B, Gareth is booked in for FOTB and unfortunately the only Laverda Corse Riders will be from the UK.
 
Thanks folks. The photo in my original post is from the hairpin at Mallory which is a full 180 degree corner round what feels like a bollard. I take it in second so it's not a complete stop/go; but close.

When Ged fettled the bike for me he noticed that the engine mounting brackets had been welded up (badly) and I'm thinking that there may be some misalignment that caused this fracture in the past and has subsequently caused my swing arm bolt problem. It'll be fully wired on this time for sure.

@Tippie, I'll fit a QA throttle and see how I get on with that, and thanks for the advice about the bushings.

I managed to find a photo of me riding round the outside of the VFR Honda which I'm quite pleased with.

@AndyB & Andy J - look forward to seeing you at Cadwell and FOTB.
 

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Great Pics Gareth. QA throttle def a good idea. Getting quicker by the lap is the way to go. How are the drum brakes?
The drum brakes give great retardation for two seconds, then fade rapidly. Phil Todd warned me about this saying the hairpin at Pembrey is the worst corner on this bike (long, long straight, then a sharp 1st gear right hander). You just have to plan ahead - air brake and engine brake for the first part of the deceleration, then use the drum. Then hope.....
 
At the Mallory 2009 Fest Thousand Bikes, I gingerly tip-toed my Jota around the hairpin, quietly shitting myself and, I'm sure, looking like a muppet to the spectators.

Later that event I was a spectator myself, watching the JPS Nortons (Trevor Nation I think) coming into the hairpin at seemingly suicidal high speed, then full braking, back wheel way in the air and the first element of the turn-in done on the front wheel alone. I was utterly astonished and remember just laughing out loud in amazement. He was just having fun of course, but In that moment I knew my talent as a motorcycle rider was, errr, moderate at best, and that the size of my balls was wholly inadequate.

All the best with your riding Gareth.
 
Hi Gareth, what was the noise limit at Mallory and if it was 105db how have got round that? Well done on your weekend cheers Geoff
 
Hi Gareth, what was the noise limit at Mallory and if it was 105db how have got round that? Well done on your weekend cheers Geoff
Hi Geoff.

Yes, the Mallory limit is 105dB and there is no wiggle room since last year (there used to be a +/- 2 dB tolerance that was removed after the village noise limiter was tripped too often). I have a two-into-one collector and a single silencer can on the left hand side, that I keep filling with acoustifil. I don't need a DB killer which would also kill the performance.

Having said all that, after inspecting the bike thoroughly yesterday, I found that the exhaust mounting bracket had sheared off. Not sure if that was before or as a result of the swing arm bolt coming out. AND..... the swing arm bolt issue wasn't a nut loosening and coming off - the end of the swing arm pivot bolt sheared off !!
 
Thanks Gareth, we had the same problem at Croft just managed to get through with a db killer in but the engine was so bunged up it struggled to make any decent power (it doesn’t have a lot in the first place lol) this year weekday trackdays are 102db 😩 cheers Geoff
 
Well I managed to get back to the SFCR and found out that the swing arm pivot nut hadn't come loose - the pivot bolt had fractured! No wonder I couldn't find the nut.....

I've managed to find another pivot bolt that'll get me through the Cadwell meeting but am wondering if a needle bearing conversion is the way to go or whether I should stick to bronze bushes. My gut feel is to do the latter.
 

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Have a really good look at the bushes and the side clearance. You often find that the central spindle has seized, which then rotates with the swingarm, which then wears a groove into the journal on the frame. Never seen one of those spindles shear off like that.
 
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