bike fired right up......


added some inexpensive mirrors I had tried out on my 1978 KZ 650 project and had left over. While I have located stock mirrors in Italy available to buy, they are so ugly I have been resistant to spending $300 CAD on them.
I totally dis assembled all the fuel injection bits, ran everything through my ultrasonic repeatedly until clean, replaced the broken parts and the broken sensors. I did a basic mechanical synchronization of the throttle bodies with the linkages.
Fuel injection adjustments are limited. There is an "air screw" adjuster in each throttle body, like an idle mixture screw on a carb. There is a vacuum port on each throttle body that allows hook up of my balancer tubes, to then use the linkage adjusters to get the bodies fairly equal. The throttle position "potentiometer" is also adjustable to get correct for throttle close position and then throttle position throughout the opening of the throttle. That seems to be about it for adjustments, although there are a number of tests to be done using an electrical tester to be sure voltages and resistances are correct. I removed all the emissions equipment, the two carbon canisters, all the plumbing, etc, and ran appropriate new venting hoses. Need to pick up a couple of small inline "air" filters.
I still have a list of final set up things to address, clutch cable needs adjusting, rear brake light does not presently work even with a new bulb so switch(s) likely failed or electrical issues, need to bleed the brakes through again, there is a blemish on the left side tank panel I am going to cover with some adhesive tank knee grip material, and a few other dial in and fettling tasks, and likely more once I can actually test ride., With open pipes and low restriction x pipe, the bike sounds very "healthy", has a great bark.


has been a fun project, learned a lot, and more still to learn as I dial in the fuel injection as best I can.. Thanks everyone, and especially Helicopter Jim, for all the help, greatly appreciated!!!!